Automotive Sector

Driving Innovation Through Simulation and Design

We empower automotive OEMs and suppliers to optimize performance, safety, and efficiency through virtual prototyping and simulation. From powertrain and aerodynamics to EV systems and ADAS, we support every stage of vehicle development.

Core Ansys Solutions for Automotive Industry

The automotive industry is undergoing a profound transformation. The push for sustainability, coupled with the need for more efficient manufacturing and vehicle performance, demands advanced simulation capabilities. Ansys helps automotive manufacturers navigate these challenges by providing solutions that streamline the design process, optimize vehicle components, and ensure systems meet the toughest performance standards.

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AI & Machine Learning for Smart Automotive Systems

Artificial Intelligence (AI) is revolutionizing the way we design, test, and optimize vehicles. From autonomous driving systems to predictive maintenance and connected vehicle platforms, AI and machine learning enable better decision-making and more efficient design.

Ansys solutions incorporate AI and machine learning to:

Accelerate autonomous vehicle design, including perception systems, sensors, and control algorithms.

Enable predictive maintenance by using AI to analyze sensor data and identify potential issues before they arise.

Optimize vehicle energy consumption and battery performance in electric vehicles (EVs) through data-driven insights.

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By integrating AI/ML into simulation workflows, automotive companies can create smarter, more reliable, and energy-efficient vehicles.

Vehicle Aerodynamics & Performance Optimization

In a world where fuel efficiency and high-performance vehicles are paramount, vehicle aerodynamics plays a crucial role. Ansys provides powerful tools for simulating airflow around vehicles to reduce drag and optimize performance.

With Ansys CFD (Computational Fluid Dynamics), automotive engineers can:

Simulate airflow around vehicles to reduce drag and improve fuel efficiency.

Design aerodynamically optimized components such as spoilers, side mirrors, and underbody panels.

Analyze airflow around electric vehicles (EVs) and autonomous vehicles to optimize range and energy efficiency.

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Whether you're designing race cars or everyday passenger vehicles, Ansys helps ensure that aerodynamics are optimized for both performance and sustainability.

Battery & Thermal Management for Electric Vehicles

Battery performance and thermal management are critical factors in electric vehicle design. Effective thermal solutions ensure battery life, performance, and safety while maximizing range and energy efficiency.

Ansys thermal tools enable you to:

Simulate heat generation and cooling in EV batteries and power electronics.

Design effective thermal management systems, such as liquid cooling loops, heat sinks, and ventilation strategies.

Optimize battery packaging for maximum energy density and improved driving range.

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With Ansys, EV manufacturers can create battery systems that are not only energy-efficient but also long-lasting and safe.

Crash Safety & Structural Integrity

Ensuring the safety of passengers and pedestrians is a top priority for automotive manufacturers. Ansys provides advanced simulation capabilities to test vehicle structures for crashworthiness and impact resistance under various conditions.

Key solutions include:

Crashworthiness & Impact Simulation: Model vehicle behavior during crashes and collisions to assess the safety of passengers, reduce injury risk, and meet safety standards.

Material Failure & Fatigue Analysis: Simulate stress, fatigue, and fracture in materials under dynamic loading to ensure the durability and longevity of vehicle structures.

Pedestrian Safety: Evaluate vehicle designs to minimize pedestrian injuries in the event of an accident.

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With Ansys, automotive companies can enhance the safety of their vehicles, ensuring compliance with global safety regulations and exceeding consumer expectations for protection.

Sustainability in Automotive Design

Sustainability is at the forefront of automotive innovation, driven by consumer demand and government regulations. From electric vehicle (EV) design to sustainable manufacturing processes, Ansys supports automotive companies in making greener, more energy-efficient choices.

Ansys sustainability solutions focus on:

Sustainable Materials: Simulate and test materials for lightweight, recyclable, and durable components that reduce the overall environmental impact of vehicles.

Energy-Efficient Powertrains: Design fuel-efficient and emission-reducing engines and electric powertrains for a cleaner automotive future.

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By incorporating sustainability into every stage of the design process, Ansys helps automotive companies create vehicles that are both environmentally friendly and high-performing.

Design Consultancy Capabilities

Advanced Powertrain & Energy Systems Design

Designing powertrains that balance performance, energy efficiency, and sustainability is key to automotive innovation. Our team specializes in simulating and optimizing:

Electric motors and power electronics for EVs.

Internal combustion engines (ICE) for hybrid vehicles.

Hybrid and plug-in hybrid powertrains, optimizing fuel consumption and emissions.

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Ansys tools help automotive engineers balance performance, efficiency, and environmental impact while ensuring compliance with global standards.

Multiphysics Simulation for Vehicle Systems

Modern vehicles rely on the seamless integration of multiple systems, including powertrains, suspension, and HVAC systems. Ansys multiphysics simulations enable you to:

Simulate and optimize the interaction between thermal, mechanical, and fluid systems in vehicle designs.

Design high-performance shock absorbers and suspension systems to improve ride quality and handling.

Optimize HVAC systems to maintain comfort while reducing energy consumption and emissions.

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Our multiphysics simulations offer a comprehensive approach to vehicle design, allowing you to ensure that all components work together harmoniously for optimal performance.

Virtual Prototyping & Testing

Reduce time-to-market and enhance product quality by moving from traditional physical prototypes to digital validation. With Ansys, you can:

Accelerate product development by simulating real-world conditions in a virtual environment.

Perform virtual crash tests, durability tests, and thermal simulations to refine designs before physical prototyping.

Use simulation-driven insights to reduce design iterations, saving time and cost during the testing phase.

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Virtual prototyping with Ansys allows automotive manufacturers to speed up the development process while improving product reliability and performance.

Workflow Automation & AI Integration

Automate key processes and improve design efficiency using AI-driven simulation workflows. Ansys helps you:

Streamline simulation workflows with customized scripts, templates, and AI-driven design optimization.

Automate repetitive tasks such as meshing, model setup, and parameter sweeps, freeing up engineers to focus on innovation.

Enhance collaboration between teams with data-sharing capabilities that enable efficient design and testing cycles.

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Area of Service 

Advanced Materials & Technologies

We explore the latest materials and manufacturing technologies to improve vehicle strength, weight, and durability. From lightweight composites to advanced alloys, we help you choose the right materials for optimal performance and safety.

Electric Vehicles (EVs) & Battery Electric Vehicles (BEVs)

From battery management and thermal optimization to lightweighting and aerodynamics, Ansys helps EV manufacturers create high-performance electric vehicles with longer range and faster charging times while reducing environmental impact.

Autonomous & Connected Vehicles

As autonomous driving becomes a reality, Ansys supports the design and validation of perception systems, AI-based control algorithms, and connected vehicle platforms to ensure safety, reliability, and performance.

Internal Combustion & Hybrid Powertrains

Ansys tools are used to optimize traditional internal combustion engines (ICE) as well as hybrid powertrains for greater fuel efficiency, reduced emissions, and improved overall vehicle performance.

Autonomous Driving & ADAS (Advanced Driver Assistance Systems)

Design, test, and validate autonomous driving systems, from sensor integration (lidar, radar, cameras) to AI-based control systems, ensuring safe and reliable autonomous operations.

Automotive Manufacturing & Assembly

Streamline production and assembly processes, from lightweight materials to high-precision components, using Ansys tools to optimize production processes and ensure the highest standards of quality control.

Our Valued Clients & Collaborators

Engineering teams and organizations that have partnered with SolidTrust for software solutions and advanced simulation support.

TAFETVSAshok LeylandApollo TyresUCAL Fuel Systems Pvt LtdInzi Controls India Pvt LtdSankar Sealings Pvt LtdWheels India LtdTurbo Energy LimitedRoyal EnfieldRane (Madras) LtdBrakes India LimitedBaliga Lighting Equipments Private LtdAmararaja BatteriesJANATICS INDIA PVT LTDROOTS INDUSTRIES INDIA PVT LTDPricol LimitedBesmak Components Pvt. LtdJohnson ElectricCraftsman AutomationRambal LtdDover IndiaTAFETVSAshok LeylandApollo TyresUCAL Fuel Systems Pvt LtdInzi Controls India Pvt LtdSankar Sealings Pvt LtdWheels India LtdTurbo Energy LimitedRoyal EnfieldRane (Madras) LtdBrakes India LimitedBaliga Lighting Equipments Private LtdAmararaja BatteriesJANATICS INDIA PVT LTDROOTS INDUSTRIES INDIA PVT LTDPricol LimitedBesmak Components Pvt. LtdJohnson ElectricCraftsman AutomationRambal LtdDover India

Relevant FAQs 

Can I perform combustion and emissions analysis in internal combustion engines? +

Yes, Ansys Fluent models in-cylinder combustion, knock, soot, and NOx formation with accurate chemistry.

Does Ansys CFD simulate under-hood thermal management? +

Yes, it captures heat transfer from engine, exhaust, and cooling systems to optimize airflow and temperature distribution.

Can I evaluate vehicle aerodynamics for drag and lift coefficients? +

Yes, Fluent computes full-vehicle external flow including ground effects, wheel rotation, and wake behavior.

Does Ansys Mechanical support nonlinear crash and impact simulations? +

Yes, it accurately handles material plasticity, contact deformation, and high-speed collision events.

Can I analyze acoustic performance inside vehicle cabins? +

Yes, Ansys Sound and Mechanical simulate noise, vibration, and harshness (NVH) for interior comfort optimization.

Does Ansys enable structural fatigue analysis for suspension and chassis components? +

Yes, it predicts life cycles under variable loading and road vibration conditions.

Can Ansys simulate optical sensors and camera performance under real-world lighting? +

Yes, Ansys Speos accurately models lens systems, light scattering, glare, and sensor response for ADAS and autonomous vehicles.

Can Ansys Electronics model electromagnetic interference in vehicle systems? +

Yes, Ansys HFSS and SIwave simulate EMI/EMC behavior across power electronics and wiring harnesses.

Can brake disc cooling and thermal stresses be analyzed? +

Yes, coupled thermal–structural analysis predicts temperature gradients and deformation during braking cycles.

Can battery pack safety and thermal runaway be evaluated? +

Yes, Ansys Fluent and Mechanical assess cell heating, venting, and propagation control for EV battery safety.

Drive smarter, faster, and cleaner designs.

Collaborate with SolidTrust Technologies to optimize vehicle performance, safety, and efficiency with cutting-edge simulation tools.

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