Project Type: Heat exchanger with internal cooling channels
Challenge: Complex geometry not manufacturable by conventional methods
Solution: Designed for Additive Manufacturing (DfAM) with Ansys Discovery and Additive Suite
Key Takeaway: Shortened lead time by 60% and enhanced thermal performance

Project Type: Automotive bracket manufacturing
Challenge: Porosity and inconsistent mechanical properties
Solution: Used Ansys Additive Science to refine process parameters and thermal profile
Key Takeaway: Improved density uniformity and reduced defect rate by 40%

Project Type: Customized orthopedic implant
Challenge: Achieve lightweight design without compromising strength
Solution: Performed topology and lattice optimization using Ansys Additive and Mechanical
Key Takeaway: 35% lighter implant with superior structural integrity

Project Type: Metal turbine blade production

Challenge: Excessive distortion and residual stress during powder-bed fusion

Solution: Simulated build process using Ansys Additive to optimize support and scan strategy

Key Takeaway: Reduced distortion by 70%, ensuring first-time-right printing